Factory Price CE GMP Standard Automatic High Viscosity Liquid Cream Paste Filling Machine for Shampoo Laundry Detergent Gel

Product Description

High Viscosity Liquid Filling Machine
High Viscosity Liquid Filling System Detail

Wide Range of Applications for 500-5L High Viscosity Liquid Filling Machine

The high viscosity filling machine is a type of automated filling equipment specifically designed to handle highly viscous fluid materials, and it is widely utilized across industries such as food, chemicals, pharmaceuticals, and daily consumer goods.
Its core function is to accurately and efficiently dispense high-viscosity substances—such as pastes, sauces, colloids, or suspensions—into containers; products ranging from toothpaste and jams to sealants and medicinal ointments all rely on this type of equipment to complete their production processes.

Product Description

GGZ fully automatic servo high-viscosity filling machine is one of the intelligent filling production line series independently developed and manufactured. This machine adopts a servo motor driven piston cylinder filling method, resulting in stable filling speed, low air consumption, and greater intelligence and user-friendliness. The entire machine is manufactured using SUS304 stainless steel, while parts in contact with materials are made of SUS316L stainless steel. It is suitable for automatic quantitative filling of various bottled pastes and liquids, and applies to the daily chemical industry or users with frequent material changes and cleaning requirements.
GGZ Automatic Servo High-Viscosity Filling Machine

Key Features

  • GGZ high-viscosity filling machine is widely used for automatic filling of 50-1000mL bottles in industries such as fine chemicals, daily chemicals, and oils.
  • The filling unit features a demountable cylinder structure that completely empties the material from the tank, effectively preventing cross-contamination and enabling quick and easy seal replacement.
  • PLC programming controls a servo motor-driven synchronous belt paired with a stable dual-screw lifting mechanism, ensuring high-precision piston stroke movement for accurate filling.
  • Motor-driven filling heads allow height adjustment via the touchscreen for quick and convenient operation.
  • The curved bottom design of the filling machine's material hopper ensures complete material discharge with no dead corners or residue buildup.
  • Electronic weighing system enables one-touch dose adjustment.
  • Sanitary-grade piping and quick-connect fittings facilitate easy adjustment, disassembly, and cleaning.

Specifications

Technical Layout Plan 1
Technical Layout Plan 2
Technical Layout Plan 3
Parameter Details / Values
Filling Head 8
Filling Volume 100-1000ml
Filling Accuracy 100-200ml ±1g; 201-500ml ±1.5g; 501-1000ml ±2g; Customized (varies according to material characteristics and volume)
Applicable Bottle Type Round Bottle: Φ40-95mm, Height: 80-230mm; Tetragonal Bottle: Length/Width 40-95mm, Height 80-230mm; Customization Accepted
Production Capacity 100ml ≥ 50bottles/min; 500ml ≥ 40bottles/min; 1000ml ≥ 25bottles/min (varies slightly depending on product characteristics)
Air Operated Resource 0.6 ~ 0.8Mpa (dry and clean compressed air)
Power Supply AC380V Three Phase 50Hz
Total Power 2.5KW
Air Consumption 200 L/min
Overall Dimensions (Main Machine) 1795 × 1240 × 2068mm (L × W × H)
Overall Weight 1100 KG

Product Advantages

Advantage 1

1. High Precision Servo Filling

Utilizes servo motor filling for high precision and adjustable filling speed, enabling customized filling rates for different materials.

Advantage 2

2. Submerged Filling Heads

Features servo motor-controlled submerged filling heads: heads submerge into bottles, rising synchronously with liquid levels to prevent overflow of high-foam materials.

Advantage 3

3. Demountable Structure

The filling unit features a demountable cylinder structure, enabling complete emptying of the material cylinder to prevent cross-contamination and facilitate seal ring replacement.

Advantage 4

4. Anti-Dripping Design

The filling nozzle incorporates an internal plug design to prevent dripping. Each set features a bottle mouth clamping function to prevent impact on the bottle opening.

Advantage 5

5. Quick-Adjustment Spacing

Spacing between filling heads adjusts via snap-fit components according to bottle size, offering quick and convenient adaptation.

Advantage 6

6. Drip Collection Tray

An independently pneumatic-controlled drip collection tray is installed beneath the filling head to prevent residual liquid dripping onto the bottle mouth after the filling head closes.

Advantage 7

7. Automatic Weighing Feedback

Equipped with an automatic weighing feedback system for automatic dose adjustment (used for dose calibration during setup; not for online check weighing).

Advantage 8

8. Open-Bottom Curved Hopper

Utilizes an open-bottom curved hopper for material loading with a mirror finish for easy cleaning. Hoppers include liquid level detection devices for automatic monitoring.

Component Detail View 1
Component Detail View 2

Constituent Parts & Functions

Constituent Parts Primary Functions
Level Switch Ceases material replenishment at high liquid levels and alerts for replenishment at low levels
Breather Valve Maintains material tank pressure equilibrium to minimize liquid evaporation
Sprinkler System Online cleaning capability
Feed Inlet Replenishment Channel
Butterfly Valve DN40 butterfly valve for switching material flow between the tank and piston cylinder
Material Storage Loads materials for filling operations

Product Application Scenarios

Full Automated Production Lines
Lotion Line Machinery

Transportation & Carton Systems

Avg Transportation Trolley, Bottle Picking And Mold Loading Machine, Water and Lotion Line, Carton Machine. (Essence, Perfume, Toner, Hair Treatment)

Lotion Cream Filling Line

Lotion & Cream Lines

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine.

Gear Pump Filler System

Packaging & Robot Palletizer

Gear Pump Filler, Continuous Cap-Securing Machine, Case Packer, Sealing Machine, Box Labeling Machine, Robot Palletizer.

Anti Corrosion Gear Pump Filling

Anti-Corrosion Filling Lines

Eight-Head Tracking Anti-Corrosion Gear Pump Filling Machine, Automatic Top Cover Sorting Loading Machine. (Toilet Cleaner, Grease Remover)

Automatic Tube Feeding

Integrated Spray Filling

Automatic Tube Feeding Machine, Fully Automatic Turntable Machine, Filling, Capping And Sealing Integrated Machine. (Oral Spray, Oral Freshener)

High Speed Tube Machine

High-Speed Tube & Cartoning

Fully Automatic High-Speed Tube Machine; Fully Automatic High-Speed Carton Machine. (Facial Cleanser, Hand Cream, Ointments)

About Our Manufacturing & Engineering Strength

Our company is a premier manufacturer and global supplier specializing in high-end packaging equipment for daily chemicals, cosmetics, and pharmaceuticals. With nearly a decade of industry-leading growth, we have established a solid benchmark for excellence in the cosmetic machinery field.
Manufacturing Factory Floor

Our Core Strengths

  • Certified Quality: Fully compliant with ISO9001 Quality Management Systems and EU CE certification, ensuring international standards for every machine.
  • Innovative Edge: Backed by over 60 national patents, our R&D team continuously pushes the boundaries of intelligent packaging technology.
  • Industry Leader: We boast one of the largest production scales and most extensive brand client portfolios in the cosmetic equipment sector.
  • One-Stop Solutions: We don't just sell machines; we provide customized, efficient, and convenient turnkey solutions for your production lines.
Production Facility 1
Production Facility 2
Production Facility 3
Production Facility 4

Frequently Asked Questions

Q1: Are you a factory or a trading company?
A1: We are a responsible manufacturer with over 10 years of experience. We offer high-quality machines with competitive direct factory prices.
Q2: What is your production capacity?
A2: We deliver over 30 sets of daily chemical and cosmetic packing equipment lines per month.
Q3: What qualifications, certifications, and patents do you possess?
A3: We have obtained international certifications including ISO 9001 and EU CE. We hold over 50 national utility model patents and computer software copyright certificates.
Q4: Do you have local engineers in overseas locations?
A4: No. However, we can dispatch our professional technical engineers directly to your location to assist you whenever you require onsite technical support.
Q5: What are the shipment terms, trade terms, and payment terms?
A5: We can operate under EXW, FOB, CNF, CIF, and DDP (Door to Door) trade terms. Accepted payment methods include T/T, L/C, D/P, O/A, and Western Union. We do not markup third-party shipment fees.
Q6: Can you provide customized equipment or turnkey project solutions?
A6: Yes, we specialize in the entire intelligent packaging chain. Our core technologies cover automated materials feeding, filling, capping, packaging, and robotic palletizing to offer complete customized turnkey lines.

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