Turnkey Automatic Open-Mouth Bag Packaging Line Factory For 25-50kg Salt Cement Flour Starch Lime Powder Packing Machine

Product Description

Packaging Machine System
Packaging Line Component
1
Using imported high-precision sensors and highly intelligent weighing controllers, it has high measurement accuracy and stable performance.
2
Automatic correction of blanking difference, automatic zero point tracking, overshoot detection and suppression, overshoot and undershoot alarm.
3
The forced execution function in the simulation state truly realizes fault self-diagnosis, which facilitates maintenance and repair.
4
With the forced execution function in manual state, once the automatic control process fails, as an emergency measure, the entire packaging process can be completed manually without interrupting the packaging operation.
5
Automatic statistics on the number and volume of packages.
6
Using pneumatic actuator, the inlet and outlet pressure of the cylinder are adjustable, making the work more reliable and pollution-free. Parts in contact with materials are made of imported stainless steel, which meets food hygiene requirements, resists corrosion and extends the service life of the equipment.
7
Safety design: pneumatic components, electrical appliances, and instruments are all protected to ensure equipment and personal safety.
Machine Configuration
Machine Details
Packaging Main Unit Specifications
Item Specs
ProductPowder
ModelJLS-F50/S
Packing rangeNet weight: 5-50kg/bag, adjustable
Packing speed100-200 bags/h
Feeding typeDouble screw auger feeding
Tolerance±0.2-0.5%
Bag size350-650mm wide, 630-1100mm long
Bag materialWoven bag, Kraft bag, Composite film plastic bag
Sealing typeWoven bag: Folding/sewing
Kraft bag: Heat sealing/sewing
Composite film plastic bag: heat sealing
Weighing typeCantilever beam
Weighing sensorHBM/METTLER TOLEDO
Sensor tolerance0.5μv/d
Sensor working temperature-20-50°C
Sensor materialAlloy steel
Control meterTouch screen
Meter temperature-10-40°C
Meter A/D ratio120 times/sec
Hopper materialSUS304
Packing machine materialMaterial contacting part in SUS304
Transition hopperSUS304, 2.5mm thick, 1m³ volume, with vibration feeding
Platform, ladle, guardrailCarbon steel with painting, 2mm thick, 100x100mm support
Pneumatic componentsTaiwan AirTAC
Electric componentsSchneider
Raw material feeding modelFrom silo or other types by buyer supply
Feeding inletSoft connection with cloth
Dust control1. Reserved inlet for dust collector on feeding hopper
2. Reserved inlet for dust collector on feeder
Auto Bag Offering System Diagram
Auto Bag Offering System Specifications
Item Specs
Bags Compound PE bags
A/B Bag store device A/B material Carbon steel with painting
A/B loading capacity 200-300 bags
Displacement mode Pneumatic 1 x AirTAC
Bag picking-up device Mode Vacuum suction robot arm picking
Cylinder 2 x AirTAC
Bag supply device Mode Vacuum suction robot arm supply bags
Cylinder 2 x AirTAC
Bag opening device Mode Vacuum suction robot arm opening bags
Cylinder 2 x AirTAC
Bag clamp device Clamp assembly Cylinder 2 x AirTAC
Hug device Cylinder hugging bags 2 x AirTAC
Hug plate material SUS304
Bag moving device Guide cylinder 1 x AirTAC, to guide filled bags to sealing machine
Lift plate Carbon steel with painting, lift cylinder 1 x AirTAC
Support material Carbon steel with painting
Photoelectric induction control Schneider
Frequency converter Siemens/ABB etc
Control system Cabinet Integrated, SUS304
PLC Siemens PLC-1200
Touch screen 10” English-Chinese language
Vacuum pump 5.5Kw AC 220V/380V, 50Hz
Capacity 250-300 bags/h
Conveyor Sealing System
Conveyor, Sealing and Sewing Machine Specifications
Conveyor Type PVC belt conveyor
Guard rail Double guard in two side, gap adjustable, carbon steel with galvanizing
Material Roller, PVC 2-3mm thick
Size 5000x400mm LxW
Motor 1.1Kw AC 220V/380V, 50Hz
Capacity Speed adjustable
Motor/speed reducer Hangzhou Fangyuan brand
Sewing machine Type Thread, photoelectric sensor control
Brand Qinggong GK35-6
Speed 1800r.p.m -2000r.p.m
Max. Sewing thickness 8mm
Stitch adjustment range 6.5-11mm
Presser foot lift height 11-16mm
Sewing stitch form Double thread sewing
Thread type 21S/5; 21S/3 polyester thread
Needle model 80800C X 200#-250#
Pulley diameter 114mm
Sewing head weight 35kg
Column Galvanized steel with painting
Power 0.375Kw AC380V±10% 50Hz
Sealing machine Sealing mode Heat sealing
Height from sealing to ground 950-1450mm
Sealing temperature 0-400°C
Heat power 500×4w
Weight 200kg
Column Carbon steel with painting
Sealing machine accessory Electric components: Omron
Pneumatic components: AirTAC
Control Cabinet Layout
Control System Specifications
Item Specs
Function 1. One person monitor inspection
2. Automatic control of packaging and palletizing production line
3. Automatic fault detection
Cabinet material Stainless steel 304
Control mode PLC control with 10” touch screen
PLC Siemens, S7-1200 PLC with internet inlet
Electric components Schneider
Photoelectric sensor switch Japan Omron
Weight Recheck & Reject Device Specifications
Item Specs
Weighing range100g-50kg
Accuracy±10g, depending on product and speed
Minimum unit1g
Belt width500mm
Belt conveyor speed5-60 pieces/min adjustable, depending on product
Table height650+50mm (standard size)
Goods for checkL ≤ 600mm, W ≤ 500mm, H ≥ 1mm
Operation interface7” touch screen LCD display
VoltageAC220V/50HZ/Single phase
Power210W
Air supply0.5-0.6Mpa, to connect 8mm diameter air pipe
MaterialSUS304
Protection gradeIP54
Working condition0-40°C, 30-85% relative humidity
ABB Robot Palletizing System
ABB Robot Specifications
Item Specs
Robot kindMulti-joint robot
Control axisFour axis (A, B, C, D)
InstallationFloor level mounting
Motion range A L-R: 330°
B Upper to Down: 2300mm
C Front to Rear: 150mm
D Grabber: 330°
Lifting weightMax. 110kg per cycle
Capacity500-600 bags/hour
Driving methodAC servo motor with pneumatic servo driving
Repetitive positioning accuracy±0.5mm
Power3.67kw for ISO Cube max. speed
4.31KW for common loading
Robot weight1100kg
All production line equipment is customized to customer requirements.
Frequently Asked Questions
Q1: Can your machine be customized?
Yes, our machine is customized according to the product characteristics and workshop design of every customer. We specialize in various packaging machinery, such as automatic and semi-automatic packing machines for powder, granule, and paste, high-speed FFS packing machines, VFFS packing machines, and single column palletizing robots. We also design and integrate complete systems to deliver turnkey projects.
Q2: How do I get an accurate quotation?
Please provide us with the following details so we can calculate an accurate quotation:
  • The specific product for packaging
  • Bag type: open mouth bag, M gusset side bag, valve bag, Pre-made bag, FFS roll, or VFFS film roll
  • Required packing capacity, and preference for automatic or semi-automatic operation
  • Factory layout/drawing (if available, this is highly helpful for custom design)
Q3: What are the shipping options from China to my country?
We can arrange transport and send the machinery to your designated port, railway station, or directly to your facility. We work with reliable shipping agents to ensure a safe, convenient, and timely delivery process.
Q4: What are the payment terms, MOQ, and Trade Terms?
Payment terms: 30% down payment against the order by T/T, with the remaining balance of 70% to be paid upon delivery.
Minimum Order Quantity (MOQ): 1 set.
Trade Terms: FOB Shanghai.
Q5: Can you integrate pre-process machines for a turnkey project?
Yes, we have the capabilities to integrate upstream and downstream equipment such as freeze dryers, IQF freezing machines, and grinding machines into the packaging line to provide a complete, unified turnkey system.
Q6: What installation, support, and technical services do you offer?
We dispatch professional and experienced engineers to perform onsite installation, commissioning, and staff training at our customer's facilities. Additionally, we provide 24/7 online support, lifelong technical assistance, and a stable supply of spare parts.

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